Powerhouse 40 Series Grill Parts
Gas Grill Parts from Grill Parts Distributors.

The Powerhouse 40 Series uses a different burner and other parts depending on the design of the burner and the location of the burner control knobs. Click on the correct burner description below to go to your correct parts list.
 

The PRECISION FLAME Powerhouse 40 has a U-shaped burner with two control knobs on the RIGHT side of the grill as you face it.  Click here for parts list.

The MASTERFLAME Powerhouse 40 has a bar-shaped burner with two control knobs on the FRONT control panel as you face the grill.  Click here for parts list.

 
Parts Precision Flame Powerhouse 40 Series Popular Parts
U-shaped burner with two control knobs on the RIGHT side of the grill as you face it.
Price
Burner
4594006
in-stock
U-Shaped burner, now comes as a kit, includes burner, drip vaporiser shield & burner bracket.
$39.95
Each
Quantity:
Igniter Set
4501764
Charbroil has discontinued the 4501764 igniter shield bracket and we are sold out. We can no longer offer the igniter kit for Precision Flame and Cooking Zone models. Sorry.
Igniter Set for the U-Shaped Precision Flame Burner includes Igniter shield and ceramic electrode with wire attached by the factory.
We understand some of the Powerhouse 40 models were made with two cook grids and a smoker box. The dimensions of the individual grids in the original Powerhouse 40 were 14 3/4 by 11 3/4 inches each. Charbroil has discontinued the smoker box. It is no longer available. For the Powerhouse 40 we now ship a two piece set of grids - one grid is 14 3/4 by 11 3/4 and the other is 14 3/4 by 14 3/4. This two piece set replaces the two original grids AND the smoker box. This set is offered below. For Powerhouse 40 series grills, you have a choice of either a porcelain coated wire cook grid or uncoated cast iron cook grids. See below.
Cook Grid
4152741
in-stock
Porcelain coated wire cook grid for 8000 series. 14 3/4 by 26 5/8 inches. $21.00
Each
Quantity:
Cook Grid
4152774
in-stock
Uncoated Cast Iron Cook Grid Set for the Charbroil 8000 Series - One large -14 3/4 by 14 3/4 and one small - 14 3/4 by 11 3/4. $35.00
Set of 2
Quantity:
Briquette Plate
4501749
in-stock
Briquette Plate for the Precision Flame Models. Measures 19 inches wide and 6 inches front to back. It sits under the precision flame burner and holds the briquettes. It is solid in the middle and has two rows of oval-shaped, air holes along each side. The air holes are approximately 1 3/4 inches long. $10.25
Each
Quantity:
Powerhouse 40 Series Charbroil Grills take two warming racks. Carefully read the description of the two warming racks below and their position in the grill head so you can correctly choose the one (or both) that you wish to order.
Warming Rack
4152125
in-stock
Main (Bottom) Warming Rack for Charbroil 8000 series. The main warming rack that hooks into the top and bottom casting of the grill. $12.50
Each
Quantity:
Warming Rack
4156449
in-stock
Top (Smaller) Warming Rack for Charbroil 8000 series. This is the warming rack that hooks into the top lid of the grill and also hooks into the warming rack below it. It swings as the grill lid opens and closes. It cannot be used without the Larger (Bottom) Warming Rack. $10.50
Each
Quantity:

Sorry, We Do Not Sell The Parts Listed Below for Charbroil Grills:
Click on the the part you want below to go to part availability information.

 


 

 
Parts Masterflame Powerhouse 40 Series Popular Parts
Bar-shaped burner with two control knobs on the FRONT control panel as you face the grill.
Price
Burner
4594652
in-stock
Masterflame Bar Burner for 9000 and 8000 series models made before 1999 with two venturi tubes that curve to the front. $25.95
Each
Quantity:
Igniter Set
4501758
The triangular-shaped collector box that is part number 4501758 has been discontinued by Charbroil. We are sold out. We have no alternatives for this collector box. The electrode and wire part (part number 5155105) that is used with the collector box is still available separately. It can be ordered through our parts database look up.
For Powerhouse 40 series grills, you have a choice of either a porcelain coated wire cook grid or uncoated cast iron cook grids. See below.
Cook Grid
4152741
in-stock
Porcelain coated wire cook grid for 8000 series. 14 3/4 by 26 5/8 inches. $21.00
Each
Quantity:
Cook Grid
4152774
in-stock
Uncoated Cast Iron Cook Grid Set for the Charbroil 8000 Series - One large -14 3/4 by 14 3/4 and one small - 14 3/4 by 11 3/4. $35.00
Set of 2
Quantity:
Briquette Plate
4501749
in-stock
Briquette Plate for the Precision Flame Models. Measures 19 inches wide and 6 inches front to back. It sits under the precision flame burner and holds the briquettes. It is solid in the middle and has two rows of oval-shaped, air holes along each side. The air holes are approximately 1 3/4 inches long. $10.25
Each
Quantity:
Powerhouse 40 Series Charbroil Grills take two warming racks. Carefully read the description of the two warming racks below and their position in the grill head so you can correctly choose the one (or both) that you wish to order.
Warming Rack
4152125
in-stock
Main (Bottom) Warming Rack for Charbroil 8000 series. The main warming rack that hooks into the top and bottom casting of the grill. $12.50
Each
Quantity:
Warming Rack
4156449
in-stock
Top (Smaller) Warming Rack for Charbroil 8000 series. This is the warming rack that hooks into the top lid of the grill and also hooks into the warming rack below it. It swings as the grill lid opens and closes. It cannot be used without the Larger (Bottom) Warming Rack. $10.50
Each
Quantity:

Sorry, We Do Not Sell The Parts Listed Below for Charbroil Grills:
Click on the the part you want below to go to part availability information.

 

 

Thermos Grill Parts for Thermos Grills from Grill Parts Distributors, the Gas Grill Parts Specialist for Gas Grills.
Grill Parts Specialists for Charbroil, Sunbeam, Thermos, Charmglow, Weber, Ducane and Broilmaster Parts.
 
Holiday Shipping Information. All orders received by noon, Tuesday, December 30, shipped this week. Our next shipping day is Monday, January 5. UPS will not pick up orders for shipping (but will deliver) on Wednesday, December 31. We will be closed Thursday, January 1 and Friday, January 2. The website will continue to accept e-mail and orders all week and these orders will be shipped via UPS Ground Service the first two days of next week. We urge you to order now so we can send your order out the first of next week. Thank you. Customer Service.
What We Sell: We sell the popular parts for the brands of gas grills listed on our website.  All the parts we sell are shown or listed on our website. We have no other parts to add to orders and no other parts available for sale. We offer shopping cart ordering - either by model number, by part number, or by descriptive, illustrated list of parts. For grill brands we don't sell, we provide contact information. Click Here. We do not sell whole grills.
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How We Ship:  We ship orders from our in-stock inventory within 4 business days of receipt of order via United Parcel Service (UPS) ground service from St. Petersburg, Florida. Click Here for our low UPS shipping charges -- from $4.95 to a maximum of $6.95 --depending on state of destination. We do not offer any expedited shipping, no second day air or no next day air. We do not ship via U.S. Mail.
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